
ERP Modernization with Embedded Analytics
Authors: Satya Sagi & Krishna Naik, Kaizen Analytix, LLC
October 8, 2024
At Kaizen Analytix, our mission is “Rapid Delivery, Continuous Improvement,” a philosophy that drives every project we undertake. In today’s fast-paced business environment, the ability to implement technology solutions quickly while continuously refining them to meet evolving needs is critical. Additionally, it is essential to plan technology transformation efforts considering the expected business outcome. Our article “Bridging Technology Investments’ Value Creation Gap” discusses the importance of purpose-led technology transformation projects and how it’s easy to forget the end goal and ship over-engineered or under-utilized solutions.
In today’s rapidly evolving business landscape, enterprises must stay ahead by continuously refining their operations, and an effective ERP implementation plays a critical role in this journey. In one of our engagements for a multi-billion dollar business unit of a Fortune 500 automotive enterprise – implementing a robust, modern, and upgraded ERP system was necessary to enhance efficiency, drive better decision-making, and ensure evolving compliance requirements.
This publication explores how Kaizen Analytix successfully delivered a complex ERP solution that not only met these goals but was specifically designed to provide quick, actionable insights for decision-makers across teams.
Context and Challenges
Modernizing an ERP system for a multi-billion dollar enterprise demands a strategic overhaul—one that not only streamlines complex operations but also transforms data residing in the ERP system into contextual and actionable insights.
For a well-established business unit, this transformation involves navigating deeply entrenched processes and legacy systems, ensuring that the modernized ERP solution meets the rigorous demands of modern business operations. Below are some of the critical challenges that Kaizen Analytix had to address:
- Legacy Systems and Established Processes: The business unit had long-established financial and operational processes that were deeply tuned to existing legacy systems. Modernizing the system posed the risk of significant disruption.
- Operational Friction: Moving to SAP ERP required higher levels of transparency, demanding careful alignment with existing business processes and interfaces to avoid operational friction. In other words, business process reengineering had to be done.
- Inconsistent Reporting and KPI Measurement: There was a notable lack of consistency in reporting and KPI measurement, which needed to be addressed to leverage the ERP system’s full potential.
The Kaizen Solution
Kaizen Analytix approached the ERP implementation with a comprehensive strategy that addressed these challenges while ensuring that the system was optimized for speed and actionable insights:
- Engaging Kaizen’s UI/UX Design Process: A critical component of the solution was the user interface and experience design. Kaizen ensured that the ERP system was intuitive and aligned with the operational needs of the business unit, minimizing disruption and facilitating a smoother transition.
- Integration with third-party data sources: Kaizen setup a data warehouse to ensure seamless integration of ERP data with data from other sources, for operational reporting and business intelligence.
- Business Intelligence: Kaizen worked closely with stakeholders across the business unit to drive alignment on visuals, KPIs, and measurement frameworks. This ensured that the ERP system met specific business needs and improved the consistency and reliability of reporting.
- Ongoing Evaluation of ERP Tech Stack Integration: Kaizen continually evaluated the integration of the ERP tech stack to ensure it aligned with the existing systems and processes. This proactive approach helped identify and resolve potential issues before they could disrupt operations.
The Need for a Collaborative Strategy
Given the scale of the business unit, the ERP implementation required coordination across eight critical areas, each led by specialized teams:
- Demand and Supply
- Corporate Finance & Accounting
- Revenue Management
- Compliance
- Manufacturing
- Sales and Distribution
- Production Planning / Maintenance
- Customer Retention and Parts
Each of these areas had its specific requirements and challenges, and Kaizen’s role was to ensure that the ERP system addressed these needs comprehensively while maintaining overall coherence and efficiency.
Garnering Insights from ERP Data with Embedded Analytics
To ensure that the ERP system provided quick, actionable insights, Kaizen integrated a suite of analytical models designed to support data-driven decision-making across the business unit:
- Production Control and Volume Allocation: Optimized production control and allocated volumes efficiently across the supply chain.
- Annual Forecast Model: Supported long-term planning and aligned business strategies with projected outcomes.
- Price and Incentive Elasticity: Analyzed pricing strategies and the impact of incentives on sales performance.
- Monthly Sales Forecast Model: Facilitated short-term planning and aligned operations with current market conditions.
- Management Reporting & Dashboard Analysis: Enabled real-time visibility into KPIs and supported management-level decision-making.
- VIN Level Incentive Estimation Model: Provided granular level incentive estimates, ensuring competitive and compliant pricing strategies.
- USMCA, GHG Regulatory Compliance: Ensured adherence to critical regulations while maintaining operational efficiency.
- Monthly Mix – Automatic Recommendations: Offered automated recommendations for optimizing product mixes on a monthly basis.
- Trend Model: MSRP, CFTP & Incentives: Analyzed pricing trends and provided data-driven adjustments to maximize profitability.
These models were integrated into the ERP system through embedded analytics – to deliver real-time insights, meeting the critical need for rapid, informed decision-making.
Expertise in SAP Implementation and Data Lake Creation
Kaizen’s deep expertise in SAP implementation for large enterprises was a cornerstone of the project’s success. The team’s ability to seamlessly integrate the ERP system into the existing infrastructure ensured minimal disruption and maximum efficiency. Additionally, creating data lakes was critical in storing and analyzing the vast amounts of data needed to power the analytical models, further enhancing the system’s ability to deliver actionable insights quickly.
Impact & Outcomes from the ERP Modernization Effort
Kaizen’s strategic approach to ERP implementation and modernization provided continuity and support to the operational and financial processes driving this multi-billion dollar business.
Key results included:
- Uninterrupted Operational & Financial Processes: The operations and financial processes remained stable and continuous throughout the ERP implementation, ensuring business operations were not disrupted.
- Quick Access to Actionable Insights: The ERP system met the design requirement of delivering actionable insights within 15 seconds, significantly enhancing decision-making speed and accuracy.
- Minimized Disruptions to Monthly and Quarterly Processes: The strategic approach minimized the impact on critical processes such as monthly close and quarterly budget cycles, ensuring the business could maintain its operational cadence without significant shocks.
The business unit for this Fortune 50 company now manages $60 billion in revenues on this ERP platform, with a system that truly integrates people, processes, and data.
Conclusion
Implementing an ERP system in a large, established business unit requires not only technical expertise but also a deep understanding of the business’s unique needs. Kaizen Analytix’s success in this project demonstrates the importance of a tailored, strategic approach to ERP implementation and modernization. By integrating advanced analytical models and leveraging our expertise in SAP implementation and data lake creation, Kaizen delivered a solution that drives operational excellence with data at the core.
For enterprises looking to implement or modernize their ERP systems, Kaizen Analytix offers unparalleled expertise and innovative solutions. Contact us today to learn how we can help you achieve your business goals with cutting-edge technology.
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